MECHANICAL solutions, technology RECYCLE and MOTION AUTOMATION
'Component recycling' introduce 18 examples
Technology recycling require wide knowledge about technology it self, materials, dimensioning etc.
We have provided services from relay autotomation to mechanical different kind of machinery recycling with Turn Key filosofy.
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2008-1996 - Several locations
Pre-treatment automatic dip crane
For aluminium profile pre-treatment before profile powder painting. Main bridge recycled technology. Three applications with PLC programs, computer HMI and process control according customers requests. All in active use.
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2008 - several
Several automatical P&F powder painting lines
Five automatical powder painting line turn-key designs from scratch. Conveyor components were all recycled. Electric heating curing ovens.
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2007 - Russia
Old conveyor parts before recycling
Parts were bought from a local bakery. From those componets and some extra parts we designed a new line. Every part were measured and documented.
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2007 - Russia
Old factory renovation
Sand floor shall be soon have a new floor. Open wall will be shut by sandwitch panels waiting only floor foundation.
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2007 - Russia
Painting line design and supporting elements
Recycled and remodified old conveyor supported from floor level which reduce flexibility. Pilar positions must be carefully designed. To the roof is was not allowed to fix any supporting elements.
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2003 - Russia
Aluminium powder painting automatical line
Mechanical details desing, middle heaven, layout, controls system design, conveyor electric cabin design, plc program design and programming, computer HMI programs, automatical quality data collection and intelligent interface for easy checking. Exhaust and fresh air input ventilation as well as powder exhaust main designs using existing machinery.
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2002 - Russia
Crane end girders for recycled automatical crane
Old eccentrical driving system changed to standard centric crane I-beam trolleys.
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2002 - Russia
Flexible conveyor track support
CSF Schwaben track support fixed to adjustable I-beam support which makes track assy easy and accurate.
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2000 - Estonia
Conveyor line control cabin recycling
Logic control system and inverters renewed. Added computer interface for easy interface respect to used old components. Orginal cabin apr. 1988. System is still in production.
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1997- - Several
Factory support and correct use of machinery
Factory inspections and reposts including water treatment, electrical controls, mechanical constructions, plc-program updates and PC-program updates and support.
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1997 - Estonia
Aluminium chrome treatment waste water cleaning
Customers chrome free treatment did not work. Created new application with recycled equipment according customer existing cleaning system. Control and power supply diagrams, PLC program with computer HMI.
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1996- - Several
Powder painting filtration unit service
Component deliverer based control system error detection and problem solving services.
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1996- - Several
Technical checkings and personel support
Component technical inspections and proposals how solve existing problems.
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1996- - Several
Factory support and correct use of instruments
Checkings, reprogramming and factory support for process water cleaning applications.
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1996 - Estonia
New crane control cabin with recycled PLC
Customer's old process crane updated and transfered from Finlland to Estonia. Customer wanted to use existing Idek plc (~1988-1990). PLC reprogrammed. Still in production.
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1996 - Estonia
Old crane vertical guide update
Old existing hoist recycled. Added vertical positioning toothband tracking with double input indcuctive encoder to count up/down position with old japanise IDEK plc which had only one counter input. Counter was used for crane positioning. Crane is still in used as designed.
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1996 - Estonia
New hoisting unit support and end girder
Recycled crane was added new mechanical structure to ensure better automation. Old recycled hoist.
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1996 - Estonia
Limits switches for crane positioning
Decel inductive switches, mechanically force action end limits and unload point safety limit switch. All steel constructions by us.
