For aluminium profile pre-treatment before profile powder painting. Main bridge recycled technology. Three applications with PLC programs, computer HMI and process control according customers requests. All in active use.
Five automatical powder painting line turn-key designs from scratch. Conveyor components were all recycled. Electric heating curing ovens.
Parts were bought from a local bakery. From those componets and some extra parts we designed a new line. Every part were measured and documented.
Sand floor shall be soon have a new floor. Open wall will be shut by sandwitch panels waiting only floor foundation.
Recycled and remodified old conveyor supported from floor level which reduce flexibility. Pilar positions must be carefully designed. To the roof is was not allowed to fix any supporting elements.
Mechanical details desing, middle heaven, layout, controls system design, conveyor electric cabin design, plc program design and programming, computer HMI programs, automatical quality data collection and intelligent interface for easy checking. Exhaust and fresh air input ventilation as well as powder exhaust main designs using existing machinery.
Old eccentrical driving system changed to standard centric crane I-beam trolleys.
CSF Schwaben track support fixed to adjustable I-beam support which makes track assy easy and accurate.
Logic control system and inverters renewed. Added computer interface for easy interface respect to used old components. Orginal cabin apr. 1988. System is still in production.
Factory inspections and reposts including water treatment, electrical controls, mechanical constructions, plc-program updates and PC-program updates and support.
Customers chrome free treatment did not work. Created new application with recycled equipment according customer existing cleaning system. Control and power supply diagrams, PLC program with computer HMI.
Component deliverer based control system error detection and problem solving services.
Component technical inspections and proposals how solve existing problems.
Checkings, reprogramming and factory support for process water cleaning applications.
Customer's old process crane updated and transfered from Finlland to Estonia. Customer wanted to use existing Idek plc (~1988-1990). PLC reprogrammed. Still in production.
Old existing hoist recycled. Added vertical positioning toothband tracking with double input indcuctive encoder to count up/down position with old japanise IDEK plc which had only one counter input. Counter was used for crane positioning. Crane is still in used as designed.
Recycled crane was added new mechanical structure to ensure better automation. Old recycled hoist.
Decel inductive switches, mechanically force action end limits and unload point safety limit switch. All steel constructions by us.