Several years users had limited methods to control process quality. Added pH and conductivity meters, connected then and finally taken then in production by programming their parametres. Process got much much more stabile and easy to control. Workers are much happier.
Mains diagram for factory power distribution. System included an generator energy backup and two cross switch cabins for temporal power loss. Backup generator was needed allready in the start up because locals one transformer room renovation was delayed.
Power consumer point related energy calculation. In this project the fresh input air was heated with steam energy.
After checking transformer points the mains power nust be re-allocated so that production will run even if old transformers may have unwanted cut offs.
Automatical P&F powder painting line with standard conventional electric heated curing oven with IP-Combi zone to increase capacity and decrease powder pollination. Oven control by IUT/Sweden.
Automatical powder painting line with quick switch from high capacity painting to manual painting painting mode. Line, curing oven and all ellectric oven and conveyor designs. System start-up.
Cabin mechanical desing. Control and main power diagrams and component selections. Timer start and end of day. Curing oven with 3 electric heating units each 56kW. Ventilation control. Cabin from local manufacturer.
Bath and drying oven heating and chemical pump controls. Local cabin manufacturer. Delivery receive checking.
Standard cabin construction for automated cranes and power and free conveyor lines. Cabin size should be minimized due production area limitations. Control power backup supply over 1/2 hour power electrics cut off.
Cabin nominal current 800A. Cabin locates on a maintenance platform. Local cabin manufacturer's delivery and type of protection
One bath heating and two drying station controls for aluminium dip pre-treatment with 9 baths. Chemical pump control with auto/0ff/manual selectors. Automatical start up for bath heating with fluid level control.
New factory layout required electric power outlets and machine power supply points.
One active path heating with one drying chamber. All mechanical and electric designs. Local heating control components.
Full automatic diesel motor end assembly control system development with 5 colors. 24h data collection for quality control. Serial motor production with size of one unit. Escort memory control system, plc conveyor control and computer HMI. Production increased from annual motor volume of 10.000 unit to 24.000 units
Logic control system and inverters renewed. Added computer interface for easy interface respect to used old components. Orginal cabin apr. 1988. System is still in production.
Aluminium tip pretreatment line automated process control system. Control and power electric desings. Interaction with automated process crane. Alkaline wash, etching and Cr6+ coating with two drying ovens. Local control cabin manufacture.
Cleaning system designed for chrome 6+ treatment. Chrome reduction 6+->3+, Ph-control and particle filtering. Waste water exit to local waste water chanal. Local control cabin manufacture.
Pre-treatment process control cabin design. Autocad drawing. Interaction with process crane.
Crane rinsing. Checking and inspecting if there is mal functions or should system be updated. Technical documentation in english.
Three stage electric heating for small quantity of aluminium profile painting.
Mechanical and electrical designs. Process start-up. 2 process path heatings and 2 drying positions. Week timer automated bath heating and off delayed drying functionalities. Component selections made based on local equipment available. Still in production.
All mechanical and electric designs. Two power supplies to enable production plant one high voltage transformer service/out of order. Orginal transformers were old CCCP ones. Still in production.
Control computer for automated pre-treatment line, crane and process water cleaning. Display (HMI) show all vital data at one sight. Computer do not store any process dynamic data. It stores e.g. dip order paths for different kind of materials. Local control cabin manufacturer.
Control and power electric diagrams. Inverter controlled input and output motor controls.