Automatical P&F powder painting line with standard conventional electric heated curing oven with IP-Combi zone to increase capacity and decrease powder pollination. Oven control by IUT/Sweden.
Automatical powder painting line with quick switch from high capacity painting to manual painting painting mode. Line, curing oven and all ellectric oven and conveyor designs. System start-up.
Developed machine vision technology enables more safe lifting.
Studies how to improve lifting work safety, efficiency and motion control. Manuals and technical documentation in English language.
Curing time, station control, data collection and error detection. Curing time individual adjustments, time shifts, etc. Database SQL interface from every day system running.
Automated power and free (P&F) conveyor simple HMI panel. Electric diagrams, mechanical costruction, connection to PLC and computer HMI. Two chains forward/backward, stop 1-5 open/close, mode selector Auto/Manu. Siliminium panel body for hard use.
Full automatic diesel motor end assembly control system development with 5 colors. 24h data collection for quality control. Serial motor production with size of one unit. Escort memory control system, plc conveyor control and computer HMI. Production increased from annual motor volume of 10.000 unit to 24.000 units
Logic control system and inverters renewed. Added computer interface for easy interface respect to used old components. Orginal cabin apr. 1988. System is still in production.
Remote line on/off control. Error detection. Line start up and shut down messages to selected personnel.
Previous versions of data collection collected data to daily databases. All systems did not have SQL query based interfaces and results could seen with Excel.
Easy display view for crane boom reposition applications by setting pin point to needle start.
Individual look a like image display to enable easy control to crane and process. Path orders, rinsing times, drying times may be pre-programmed and quicly sended to process PLC which controls process.
Basic function works following FROM WHERE TO WHERE x TIMES. If NC center is free for a new product, that will be delivered next. Otherwise system continue low priority tasks untill they are done. System was still few years ago in storage use.
Application designs to ensure good process control. Manual or automatic use of system. Direct voltage (380-400VAC) motor controls for simple applications. HMI application controls with SMS, PC, PLC, joystick, etc.
Several production line data collection to ensure quality checks.
Layout adjustments are easy by database interface. Customer based basic booleans according palletized products.
Curing oven passing trolley counts. Color changes, order mounts etc. can be´seen at first sight. Speeds, temperatures, errors are other typical values to display.
A wide range of experience of different kind of old PLC controls and inverters to ensure long term investment usability. Picture: Conveyor cabin error inspection and problem solving (CSF)
Two Computer HMI and Siemens S5 PLC control table raw material storage. System ensure quick delivery and ever in order staying storage. Servers two NC-machine centers.
Diesel motor individual robotised painting program and wet painting color selection were controlled with escort memory chips. Escort memory also provide accurate product flow times for motor final insallation. Line was started with a production of 13.000 motors and updated up to 24.000 motor manufactured annually. Design, installation, development and upgrades.
Line was three times upgraded mechanically and HMI was upgraded as well. 24/7 data collection of all data, error documentation, individual product control, robotized automated wet painting with 5 colors.
Fixed manufacturer based PLC program and relay automation control errors. Developed controls to increase conveyor lines productivity.
Customer's application interface for recycled and redesigned powder painting line. PLC Omron. GUI Window NT-XP Old computer with P&F conveyor control HMI installed to a new local industry standard cabin. Computer program was originally designed on Windows NT /95. Programs still in production.
Customers chrome free treatment did not work. Created new application with recycled equipment according customer existing cleaning system. Control and power supply diagrams, PLC program with computer HMI.
Typical system look a like HMI display to ensure line control. Tecnical documentation - electric drawings, mechanical drawings and Windows program documentation in English.
Component deliverer based control system error detection and problem solving services.
Control computer for automated pre-treatment line, crane and process water cleaning. Display (HMI) show all vital data at one sight. Computer do not store any process dynamic data. It stores e.g. dip order paths for different kind of materials. Local control cabin manufacturer.
Old inverters and plc updated according existing equipment. Automated 7/24h computer SQL database quality control with high precision data measuring unit. Cabin from sub manufacturer.
Curing oven time adjustment, speed control and stopper buffer adjustments. Because line is recycled, components were renoviert to ensure probber functionality. However new components give generally better functionality. Progran is still in production.
Project development from scratch to final system start up.
Two servo controlled robots control 22 pallets. 2 empty pallet positions. Escort memory controlled autonomic customer order palletizing. Factory control system delivered by SAP. All technical Windows program and solution development documentation in English.
Typical sway motion will continue if we do have any tool for detcting sway motion. At picture center from yellow line automatical anti-sway is switched on which remove sway motion. System works with any size of material handling equipment.